Digital Twin
PKG's Digital Twin is an interactive dashboard-based digital platform that replicates factory conditions in real-time to support more accurate and efficient monitoring, analysis, and operational decision-making.
Client Profile
PT Petrokimia Gresik is a subsidiary of Pupuk Indonesia, primarily engaged in fertilizer production. By the end of 2021, the company's factory in Gresik covered 500 hectares, with a total fertilizer production capacity of 5 million tons.
Problem
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Factory condition monitoring is still scattered and not integrated into a single system.
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It is difficult to obtain real-time data for quick and accurate decision-making.
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There is a lack of comprehensive visualization of asset conditions and production processes.
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Potential operational inefficiencies due to delayed problem identification.
Solution
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A digital factory replication that displays asset and process conditions in real time.
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Combining multiple operational data sources in a single, centralized platform.
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Interactive visualizations that facilitate a comprehensive understanding of factory conditions.
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A Decision Support System to facilitate data-driven analysis and decision-making.
Benefits
Increased Operational Efficiency
Real-time monitoring enables operational teams to detect anomalies more quickly, reduce downtime, and speed up response to disruptions, thereby increasing plant productivity.
Comprehensive Visibility
The entire factory floor—from production to utilities to storage—can be monitored on a single platform, providing full transparency into operational performance.
More Accurate Decisions
With access to integrated data and clear visualizations, management can make faster, more accurate, and less risky decisions than manual or assumption-based approaches.
Improved Predictive & Preventive Maintenance
Historical and real-time data allows for early identification of potential failures, allowing proactive maintenance to be performed before system failure occurs.